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Comments: 8

SC-1mk2 and SC-1mk500 Mic Preamp Kits



SC-1mk2 Preamp Kit  SC-1mk500 Lunchbox Preamp Kit 
 Monday, December 28, 2009
Monday, December 28, 2009 11:04:46 PM (Central Standard Time, UTC-06:00) (  |  |  |  )
A flash of inspiration... I found a smaller footprint output transformer I can use... so I created an Eagle part library for that. (Tip: use a digital caliper when creating part libraries)

After some creative rearranging of parts, and I made this.

This is just the motherboard. Measuring about 6" x 6".


Ch-check it out!

2 Input Transformers - NEW FEATURE
2 Output Transformers - NEW FEATURE
Gain and Trim knob for each channel
2 VU Meters
4 Full size XLRs
Relay Controlled switching - NEW FEATURE
Bigger DC Converters - NEW FEATURE
... and better PCB layout by re-arranging parts.

Also, reduced the number of molex connectors from the original (7) to a single 10-pin Molex! That will be a big time-saver.... plus the use of PCB mounted XLR Neutrik Jacks.

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 Wednesday, December 23, 2009
Thursday, December 24, 2009 3:19:43 AM (Central Standard Time, UTC-06:00) (  |  )




This looks like a very interesting project. If you're into audio measurements, this project might also interest you.

From the Pmillett website...

Most of us DIY audio types have been using PC sound cards to make measurements.  There are excellent, inexpensive programs available to do test and measurement of audio equipment available.  Personally I use Audiotester.  If you've been around my web site you've seen FFT plots generated that way.

What has always been lacking is a decent interface between the sound card and the device under test (DUT for you geeks).  There has been much discussion in forums like DIYaudio about this, and many proposals and circuits shown, but so far I've not seen anything implemented.

The problem with sound cards is that they are designed for fixed line-level inputs and outputs.  Depending on the card this may be between 1V and 5V RMS maximum.  They are also not tolerant of overloads - accidentally deliver 20V into your sound card input and you will most likely be looking for a new sounds card.

http://www.pmillett.com/ATEST.htm

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 Tuesday, December 22, 2009
Tuesday, December 22, 2009 5:37:06 PM (Central Standard Time, UTC-06:00) (  |  )


DIY'ers today have it good! There's lots of projects available on the net to build. Here's a Tube Amp Kit by OddWatt Audi. 

The manufacturers specifications for the kit are as follows:

  • Rated Power Output: 25 watts (RMS)
  • Input Sensitivity: 1.5V (at rated power)
  • Input Impedance 100 k-ohm
  • Input Terminal: Line Level RCA
  • Speaker Output Taps: 4 and 8 ohms
  • Distortion: less than 0.5% through half power, 1% at full power
  • Frequency Response: 8Hz to 20 kHz +0/-1db at any rated power
  • Signal to Noise Ratio: less than 80dB
  • Tubes: Gold Lion KT88, NOS JAN Philips 5751
  • Supply Voltage: 120VAC 50/60Hz
  • Power Consumption: 130 watts (each monoblock)
  • Weight: 6.3 kg (each monoblock amp)
  • Dimensions: 205 mm (W) X 225 mm (H) X 300 mm (D



http://diyaudioprojects.com/Tubes/5751-KT88-Tube-Amp-Kit/

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 Monday, December 21, 2009
Monday, December 21, 2009 11:40:15 PM (Central Standard Time, UTC-06:00) (  |  |  )
I opened up a big box labeled "TS-2" that I've put away for sometime.
Surprise surprise!

I have lots of finished front panels, hundreds of blank VU meter boards, parts for the 48V DC-DC converter, inductors, chips, LEDs, etc... even found some brand new router bits.

I think I'm going to stick with the current front panel design. So we'll have power on/off switch, VU meter on/off switch, 48V on/off, polarity reverse switch, gain, and trim knobs and 5-LED VU meters. This design is as basic as I can make it (while still keeping the features working.)

I think I've got the solution now to reduce labor building a TS-2 preamp. The new board design will:

Reduced molex connectors from (7) to (2).
Eliminated 12 wire to XLR soldering tasks.
Eliminated 12 wire stripping, and 12 heatshrinking tasks.
Made easier soldering the VU meter PCBs to the main motherboard.
Eliminate 14 wire stripping, 14 molex connectors crimping tasks.

I think I can have a prototype PCB for the new board design by late January. So I need to finish the PCB design before the 31st.

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Monday, December 21, 2009 5:32:49 PM (Central Standard Time, UTC-06:00) ( )



Mightyohm documents in his blog the making of a low cost, open source wireless streaming internet radio receiver.  All construction details, including schematics, source code, and even the design process itself will be documented on this blog. http://mightyohm.com/blog/2008/10/building-a-wifi-radio-part-1-introduction/


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 Saturday, December 19, 2009
Sunday, December 20, 2009 3:43:41 AM (Central Standard Time, UTC-06:00) (  |  )
Doing some CNC milling work...



After a couple of hours, I have these babies...



For my TS-2 preamps


TS-2 Preamp by FiveFish Studios

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Saturday, December 19, 2009 8:10:27 PM (Central Standard Time, UTC-06:00) (  |  |  )


Maxim offers a great explanation of DC-DC converters.

DC-DC Converter Tutorial

Abstract: Switching power supplies offer higher efficiency than traditional linear power supplies. They can step-up, step-down, and invert. Some designs can isolate output voltage from the input. This article outlines the different types of switching regulators used in DC-DC conversion. It also reviews and compares the various control techniques for these converters.

http://www.maxim-ic.com/app-notes/index.mvp/id/2031

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Saturday, December 19, 2009 2:37:48 PM (Central Standard Time, UTC-06:00) (  |  |  )
This is not DIY per se.... you can buy this musical device ready-made. 

But for under $50, you don't need to DIY this. Just buy it. It's loads of fun too.



What's under the hood?


http://www.thinkgeek.com/electronics/portable-audio-video/c4e1/

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 Friday, December 18, 2009
Friday, December 18, 2009 2:34:39 PM (Central Standard Time, UTC-06:00) ( )
You want things that make bleeps, noises, and other electronic noises? Then this kit is for you!


Bleep Labs Robo Audio Synths

  • Enjoy making all sorts of robotic and electronic noises with this light-controlled analog synthesizer.
  • Great fun for the hobbyist, musician, electronics buff, or goober who just likes making weird noises for people.
  • 1/4" output jack to connect to guitar pedals, amps, etc. (no input jack)
  • Thingamakit features two LEDacles and has square and triangle wave output which, coupled with the secondary photocell, means even more creative and sound control.
  • Thingamagoop includes: one Thingamagoop (your choice of color) - each will have slight (very slight) sound variations as each is hand made.
  • Thingamakit includes: Detailed instructions., fully labeled components, simply laid out circuit board with minimal hand wiring, two ready to blink LEDacles, "stompbox" style enclosure, and control panel and face stickers.
http://www.thinkgeek.com/electronics/musical-instruments/bf12/

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 Thursday, December 17, 2009
Thursday, December 17, 2009 2:24:57 PM (Central Standard Time, UTC-06:00) (  |  )
This site http://scotthelmke.com/ showcases a lot of DIY microphones by the author. They look awesome. Here's a picture of a stereo microphone.



This mic is based on a pair of Transound TSB-55A cardioid electret capsules. These capsules are almost identical to the Panasonic WM-55A, but with a bit flatter low end. The two capsules are in a vertical stack, splayed out about 100 degrees. I really designed it to fit into a grand piano for live sound, but it does a nice general stereo recording as well.

I've also built stereo mics with the bigger, better Transound capsules. Those tend to be quieter, but not as flat as the TSB-55A.

Construction is a lot simpler than it looks. The body is just 1" ID copper water pipe, with the window cutouts done with a Dremel tool. The screen is brass mesh from McMaster-Carr. The capsule mount was made from various bits of brass from that little craft-metals display in the hardware store, and is mounted in a wooden plug that fits inside the mic body. Finally, the connector is a Switchcraft B4M, which fits the copper pipe almost perfectly. I used a piece rigid tubing to help the body of the connector fit nicely into mic body. This mic uses a small external power supply which is phantom-powered from a standard audio mixer. It would also be possible to build a simple power supply using a 9 volt battery and with an 1/8" stereo output, for use with a minidisc or other small recorder.

http://scotthelmke.com/stereo-mic.html

More DIY Microhones... http://scotthelmke.com/microphones.html

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Thursday, December 17, 2009 2:18:48 PM (Central Standard Time, UTC-06:00) (  |  |  )


TS-2 Dual Channel Preamp

Powered by 12 Volts DC. (wide range, will run at lower voltage too)
Switchcraft DC jack (with locking threads)
True +48V phantom power (@ 12VDC input)
Internal Dual power supply rails +/-15V
Proven Preamp Design - based on the SC-1/mk2 design
Full size Neutrik XLR male and female jacks
12-step Grayhill gain switch
THAT and Burr-Brown chips
Anodized Aluminum Case
CNC milled and engraved front and rear panels
Approx 6.25" x 6" x 2"

The TS-2 Preamp was a limited run project.
All units are ready-made, complete, finished.
Not available in KIT form.

I only have (4) units left. Email me if interested.
$590* + shipping.
* Battery/Wall Plug not included

Thanks!

Testing an early prototype.


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Thursday, December 17, 2009 2:16:09 PM (Central Standard Time, UTC-06:00) (  |  |  |  |  )
The TS-2 has been getting some traction recently... and I'm thinking maybe it's time to revisit this product again and do a Revision B.

The first TS-2 design was very good, and I love the sound of it! (Of course, it's based on the SC-1mk500 and SC-1mk2 preamps, but in a smaller form factor.)

But assembling a single TS-2 unit takes up a lot of time/manpower and with the small profit I have on each unit, it's a losing proposition. I'd come out ahead if I DON'T build a TS-2!

So to fix this problem, I'd need to raise TS-2 prices, or reduce my production cost, or a little bit of both. For now, I'm going to concentrate on reducing production cost. With today's economy, it may not be smart to raise prices (unless that price increase brings with it additional features that the original TS-2 didn't have.)

Question: So what can I do to reduce production cost?
Answer: Reduce the time/manpower to build a TS-2 unit.

Question: How can I reduce time to build a TS-2 unit?
Answer: Good question...

I'm thinking of several possibilities.
1. Through automation. Using SMD parts and pick and place machines. Ask a manufacturer to build the boards for me.

Cons: A little on the expensive side, and requires a lot of capital. I think 100 boards is the minimum. Assuming it will cost $50 per board assembly fee, 100pcs is a staggering $5000!

And I doubt it will cost only $50 per board... maybe closer to $100. And that's just the labor. The cost of parts for 100 boards is not included yet.

2. Minimize "wiring". Yes, soldering wires to the PCB board and connectors, and jacks take a lot of time. So if we can get rid of "flying wires", then that will reduce a lot of time and labor. So as much as possible, use PCB mounted jacks, switches, LEDs, etc... everything should be soldered to the PCB. No more hookup wires, if I can avoid it!



3. Reduce the number of PCBs. Right now, the original TS-2 preamp has 4 PCBs. A motherboard and a switchboard, and 2 VU meter PCBs.
That's a lot! And of course, there are hookup wires to connect all 4 PCBs to each other (see #2 above). So I need to reduce the number of boards required to build a TS-2.



I've upgraded my PCB design software last year, to allow me to make the bigger boards. Unfortunately, the TS-2 board design was prior to my software upgrade.

Now, with the ability to make bigger boards, I think I'll be able to combine more functions in a single board.

We've got plenty of real estate space FREE!



What else...

Revision B will also give the user the option to have INPUT TRANSFORMERS! So that will be cool! Maybe even add a switch to bypass Input Transformer. Hmmm... I'm getting too far ahead here.

So that's my goal.... redesign the TS-2 preamp to minimize wiring, combine more functionality in a single board, and add some new features.

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 Wednesday, December 16, 2009
Wednesday, December 16, 2009 11:41:57 PM (Central Standard Time, UTC-06:00) (  |  )
My parts arrived for my TS-2 prototype. I ordered the parts so I can judge their quality and size, get dimensions and pin spacings so I can create Eagle part libraries for it.

I Found a 4-LED vertical, PCB mount, Right-Angle part. I think I'll use this for the VU meters for the new TS-2RevB. I wish it was a 5-LED device, but 4 will do.

Also, I'm beefing up the DC-DC converter. It only cost a few dollars more than my previous converter, and a big step up in power, so why not? Plus, I have the real-estate board space for it.

The 48V section DC-DC converter is home-grown, developed here in FFS Lab. That will remain unchanged. I think I'll just add some overvoltage protection.

Larger filtering caps will be added too.... again, thanks to the bigger board space.

I'm thinking of adding relays for polarity reverse functions, but a non-latching relay will be consuming power while engaged, and that will be a drain on the battery. A better solution is to use latching relays (they only consume power when changing states), but controlling those will be more complicated than a simple relay. So this is still up in the air.... or maybe I should just get rid of the polarity switch? < what do you think? >

On the original TS-2, there is a switch to turn on/off the VU meters to conserve battery power. What if this switch is instead used as a High Pass filter? Then again, this will be another relay to control. ... which will affect power consumption, etc... Plus, a single switch will be controlling 2 HPF channels? That doesn't sound right.

The compromise decision making process is driving me nuts.

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 Wednesday, December 02, 2009
Wednesday, December 02, 2009 2:54:33 PM (Central Standard Time, UTC-06:00) (  |  |  |  |  )



A DIY Tube Microphone.... and yes, it's a KIT!  What's even more awesome about this is the microphone body, grille and other stuff is included in the KIT.  Anybody that's into building DIY microphones know this is the most hardest thing to DIY... the microphone case. Not the electronics, not the power supply but the mechanical enclosure! So this kit packages everything nicely.

From the writeup:

Beautifully machined (unpainted) brass microphone body and head-grill assembly
Internal mounting cage assembly to mount circuit board, capsule, transformer and connector housings.

Components included

1 - 32mm/1in large diaphragm pressure gradient capsule (assembled)
1 - Plastic capsule mount
1 - Pre-amp circuit PCB
1 - Tube socket PCB
1 - Vacuum tube, 12AX7
1 - 9-pin tube socket
1 - 7-pin XLR male connector
2 - Ceramic insulators for both ends of C4

1 - Film Resistor,  1/2 W 10KΩ
1 - Film Resistor,  2W 100KΩ
2 - Film Resistor,  1/2 W 270KΩ
2 - Resistor, 51M
1 - Resistor, 200M
1 - Film Resistor, RJ 1/2 W 3KΩ
1 - Resistor, 1 KM
3 - Capacitor,  1μ/400V
2 - Capacitor,  .022μ/630V
1 - Capacitor,  1000 pF/630V
1 - Capacitor,  100μ/25V
3 - Capacitor,  0.1μ/63V
1 - Capacitor,  1000μ/10V
1 - Ceramic Capacitor, 2pF
1 - Transformer, turns ratio 10:1

1 - Fully assembled power supply
1 - Power cable for power supply
1 - 7-pin microphone cable


Printed documents
Schematic

I bought this kit on eBay and sure hope to find the time to build it.  I'll post pictures of my build.

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